AEM-800T Automatic Hot Stamping Machine

AEM-800T Automatic Hot Stamping Machine has a high degree of automation and precise temperature control, ensuring bright hot stamping colors and strong adhesion. Fast hot stamping speed
Max. Sheet Size:800×620 mm
Max. Machine Speed:7000S/H
Liner Plate Thickness:7mm or 5+2mm
Product Description
Safety, Energy Saving, Efficient

 

1. Platen press is driven by Taiwan TECO main motor with Panasonic inverter; the running of complete machine is controlled by PLC centralized controlling system which can automatically examine the working status and test unusual status as well as record the working condition. According to the Europe Safety Standard, we design reasonably to make the operability and safety perfect combination.

2. Advanced alarm system of starting up will remind operator to leave the unsafe area. Automatically detecting whole process, if malfunction, non-paper or paper stuck, the pneumatic clutch will separate and stop automatically which reduce the waste of paper, protect the staff and equipment.

3. Elaborate pre-stacked device and paper feeding & delivery non-stop devices reduce the time of stacking, improve the efficiency of machine and increase your income.

4. Selected European, Japanese, Taiwan electrical and pneumatic components improve the stability of the machine and reduce the frequency of inanimateness.

5. Mainframe and base adopt high strength spheroidal graphite iron QT500-7 which is accurately processed by numerical control center, guarantee the machine run stably in long time when bearing large pressure. The cores of the platen press machine such as crankshaft, worm gear, are all imported high-class alloy steel, which are processed by quenching and high temperature tempering with a long working life.

6. Lubrication system for core parts is equipped with display device for oil pressure and alarming device for insufficient pressure of oil and air.

7. Supply long-term and complete technical training as well as prompt free maintains for one year, guarantee that our clients can fully master the production technology of our equipment. Our machine is with Perfect design, accurate installation, high stability, high security, low noise.

 

 

Paper Feeding Section: feeder and conveyor table

 

1. Precision feeder head(Becker vacuum pump) with double side blower: suitable for both paperboard and corrugated board. It has 4 suction nozzles 4 feed nozzles, and the angle and height of nozzles can be adjusted to suit the different shapes of paper.

2. Electra-mechanical double-sheet detector.

3. Conveyer table with anti-wore PU press rollers and the brush wheels guarantees high feeding accuracy of paper, the conveyer belt can be adjusted nonstop.

4. Double-usage side lay (pull and push) and front lay guarantee accuracy of the sheet position.

5. Skew paper and accumulated paper detection function and auto stop function: when the sensors detect the paper is skewed or accumulated before being delivered to platen press section, machine will stop.

6. Non-stop paper feeding structure and guide rail type pre-packed pallet improve the efficiency largely.

7. Various fine-adjustment devices is easy for operator to adjust the machine, ensures the paper can be delivered accurately.

 

 

Platen Press Section

 

1.Main body adopts high-strength ductile iron QT500 with special casting process. The Ni-Cr-Mo Alloy crankshaft with special craft process treatment and super wear-resistant worm and gear.

2. High pressure automatic oil motor with filter recycles the oil to lubricate the main transmission parts(crankshaft, worm and gear). And the auto oil pump lubricates all of the necessary parts(gear, chains, etc.)

3. Big flywheel with the pneumatic clutch guarantees high precision when machine is high speed running.

4. Automatic pressure of die cutting adjustment system, operator just need to set value on touch screen to adjust pressure.

5.Human-friendly design for die and liner plate(Manganese Steel)changing. Die frame can be overturned and locked pneumatically.

6. High-precision cam indexer to control the gripper bars to deliver paper in accurate position.

7. High-strength Ti-Al alloy grippers and wear-resisting chains for gripper bar,

 

 

Foil stamping unit

 

1. Industrial tablet PC, touch screen input data, realize automatic program optimization, saving foils.

2. Adopt servo motor control system for foil stamping, feeding and collecting foil accurately.

3. Separate setting temperature of 8 heating area, thermostatic control.

4. Electronic pressure control system, during hot stamping, if there is no paper, there is no pressure.

6. Heat-resistant honeycomb plate is made by special material.

7. Drawer type foil feeding mechanism improves efficiency and ensures safety.

8. Transverse and Longitudinal foil separate blowing device and foil break detector system.

9. Honeycomb plate(optional)

10. extra plate-over stand(optional)

 

 

Paper Delivery Section

 

1.Automatic aligning device, double side blowers and hair brush guarantee paper pile in good order, no matter the paper is thick or thin.

2.Overrun-prevention device: The sheet is moved upwards with the gripper bar, the detection sensor will be initiated and machine will stop.

3.Gripper chains protection device: sensors are connected to the main chains to monitor the tightness of the chains. When it is detected to be loose, the machine will be stopped.

4.The non-stop paper delivery device.

5.Tag insert device(1 set) to record the sheets quantity.

 

 

Electrical box and control system

 

1.Interface controls are integrated, and numerous electrical switch controls are set in operation screen which is easy operation and easy understanding.

2.PLC centralized controlling system can automatically examine the working status and test unusual status as well as record the working condition.

3. Problem diagnosis function on touch screen, if any problems occur, you can check touch screen to find it.

4. Chinese, English or other any language(optional) on touch screen

5.Electrical components and electrical circuit are in accord with Europe American safety standard.

Product Parameters

Machine Model

AEMG-800T

Machine configuration

Feeder unit

Platen press unit

Foil stamping unit

Sheet delivery unit

Max. Sheet Size

800×620 mm

Min. Sheet Size

340×280 mm

Max. Die-Cutting Size

770×600 mm

Max. Stamping Size

780×600mm

Inner Chase Size

820×628 mm

Die Cutting Plate Size

826×628 mm

Liner Plate Thickness

7mm or 5+2mm

Transverse foil width

15-600mm

Longitudinal foil width

15-780mm

Max. Foil Diameter

Φ250mm

Foil Reel Core Inner Diameter

25mm(1”) or 76mm(3”)

Transverse Feed Shafts

2 pcs

Longitudinal Feeding Shafts

2 pcs

Heating Zone

8 pcs

Temperature Range

50~199℃

Feeding Pile Height

1150mm

Delivery Pile Height

1000mm

Stock Range

Paperboard:0.1~2 mm

Corrugated paper:<4 mm

Plastic sheet: 0.2~1 mm

Die-Cutting Accuracy

≤±0.1 mm

Stamping Accuracy

≤±0.125mm

Max. Pressure

200 T

Max. Machine Speed

7000 S/H

Max. Stamping Speed

6000S/H

Min Gripper Margin

7mm

Air Supply

0.6-0.7Mpa, 0.36m³/Min

Power Requirement

3 phases 380V 50HZ

Main Motor Power

11 kw

Heating power

16 kw

Total Power

35 KW

Total Machine Weight

10.5 T

Overall Dimension

【L (+ pre-stacking)×W(+ platform)×H】

5150(+1360)×2200(+1300)×2260mm

Product Details
Feeding section
Conveyor table
Feeder head
Vacuum pump
Double-sheet detector
Non-stop feeding
Side lay
adjustment wheels
Main body
Cam indexer
Torque limitor
Pneumatic clutch
Worm and worm gear
Die frame overturn
Pneumatic frame lock
Gripper bar
Auto pressure adjustment
Hot stamping section
Traction rollers
Honeycomb plate
Foil waste collection
Foil-break sensor
Paper delivery section
Paper delivery section
Automatic Non-stop collection mechanism
Main chain protection device
Tag insert device
Electric box
Touch screen
Main Configuration list

>Main parts list

Name

Materials(Brand)/Origin

quantity

Main frame structure

QT500-7 spheroidal graphite cast iron

1 set

Platen press base-plate

75Cr1 alloy steel

1 set

Crankshaft

Cr-Ni-Mo alloy steel,Taiwan

1 set

Worm gear

Xingtang, China

1 set

Gripper bar

Ti-Al alloy (high strength), Taiwan

Several sets

Gripper teeth

Manganese steel, Taiwan

Several pcs

Cam indexing unit

Handex, Taiwan

1 set

Main transmission chain

TYC, Taiwan

Several pcs

Main key bearing

NSK,Japan

Several pcs

>Main electrical parts and pneumatic parts

PLC and touch screen

Fatek, Taiwan

1 set

Touch Screen

WECON, Taiwan

1 set

Foil servo control system

Raynen, China

1 set

Main motor

Tech, Taiwan

1 set

Gear motor

CPG, Taiwan

3 sets

Vacuum pump

Becker, Germany

1 set

Hydraulic lubrication motor

Lisheng, China

1 set

Lubrication pump

Versa, Australia

1 set

Inverter

Panasonic, Japan

1 set

Encoder

Omron, Japan

1 set

Fiber optic sensor

Panasonic, Japan

Several pcs

photoelectric sensor

Panasonic, Japan

Several pcs

Relay

Schneider, France

Several pcs

AC contactor

Schneider, France

Several pcs

Breaker

Schneider, France

Several pcs

Button

Schneider, France

Several pcs

Rotary joint

SMC, Japan

1 pc

Pneumatic electromagnetic valve

Airtac, Taiwan

Several pcs

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Speed:26±2/Min
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TYMA-930CE Hot Stamping Die Cutting Machine
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Speed:23±2/Min
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